Automotive & Drone Solutions

EV busbars

Rigid and flexible conductors for battery and drive power

Pecko makes busbars for electric vehicles, where high currents and tight packaging favor solid conductors over cable. Rigid, flexible, laminated and insulated busbars, and the connectors that join them, are formed, plated and finished to your drawing.

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Cutaway electric car illustration with orange busbars linking the battery pack and drive unit
Singapore · Malaysia · China
  • Since 1981Manufacturing experience, founded in Singapore
  • 25,000+Projects completed
  • 20Industries served
  • 3Factories in Singapore, Malaysia and China

Products

All products

Busbar types we build for battery, distribution and drive systems. Material, thickness, plating, insulation and hole positions are taken from your drawing.

6 products

  • Rigid copper and aluminum busbars

    Solid bars bent, punched and plated to your drawing, joining modules, fuses, contactors and terminals along short, fixed paths inside the pack or box.

    • EV Busbar
    • Automotive Power Distribution
    Request a quote for Rigid copper and aluminum busbars

  • Flexible foil and braided busbars

    Stacked copper foils or braid with solid ends, flexing to absorb vibration, thermal movement and assembly tolerance between parts that do not line up exactly.

    • EV Busbar
    Request a quote for Flexible foil and braided busbars

  • Multilayer laminated busbars

    Several conductor layers bonded with insulation between them, used in inverters and converters where a compact, low-inductance connection matters.

    • EV Busbar
    Request a quote for Multilayer laminated busbars

  • Insulated and overmolded busbars

    Busbars covered in heat-shrink, powder coating or molded insulation, leaving only the contact faces bare to reduce the risk of shorts in a crowded pack.

    • EV Busbar
    Request a quote for Insulated and overmolded busbars

  • Busbar connectors and terminals

    Connectors, terminals and bolted joints that tie busbars to cables, modules and service disconnects, assembled with the hardware and torque your drawing sets.

    • EV Busbar
    • High Voltage Wire Harnesses
    Request a quote for Busbar connectors and terminals

  • Battery module interconnects

    Busbars that connect cells and modules in series and parallel, with sense leads to the battery management system where your design includes them.

    • EV Busbar
    Request a quote for Battery module interconnects

Our services

From prototype to production

Whatever you need built, Pecko can take it from the first engineering review to volume production, and further up the assembly when it helps.

  • Prototyping and NPI

    Engineering review, prototype builds and new product introduction, so a design is proven before volume production starts.

    Prototype services

  • Box build and system integration

    Harnesses, cables and sub-assemblies integrated into finished enclosures and systems, wired and tested to your documentation.

    Box build

  • OEM and contract manufacturing

    Production built to your drawings and specifications, from first articles to volume across our factories in Singapore, Malaysia and China.

    Contract manufacturing