Custom cable assembly
JST cable assemblies, built to your pinout.
Pecko builds custom JST cable assemblies for compact electronics: fine-pitch wire-to-board and wire-to-wire connections, crimped, assembled and tested to your drawing, from a handful of prototypes to full production runs.
- Since 1981Manufacturing experience, founded in Singapore
- 25,000+Projects completed
- 20Industries served
- 3Factories in Singapore, Malaysia and China
Overview
What is a JST cable assembly?
A JST cable assembly is a set of wires terminated in connectors from one of JST's families, such as PH, XH, SH, GH or ZH. Their small pitch and low profile make them a standard choice for linking batteries, sensors, displays and small boards inside compact products, where space is tight and every connection has to seat correctly the first time.
- Fine-pitch, low-profile housings
- Wire-to-board and wire-to-wire options
- Polarized to prevent mis-mating
- Built to your pinout and lengths
Features
Features of JST cable assemblies
The details that make JST connectors a good fit for compact designs, and that we get right on every assembly we build.
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Compact, fine-pitch design
Small pitch and low-profile housings fit crowded boards and slim enclosures without giving up a secure, reliable connection.
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Secure locking
Friction-lock and positive-lock styles, chosen for how much vibration and handling the connection will see in service.
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Matched wire gauge
Wire gauge and insulation matched to each series' terminals, so every crimp sits within the connector's rated range.
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Flexible pin counts
Housings in a wide range of pin counts, in single-row and dual-row styles, wired in your exact circuit order.
Capabilities
Our JST assembly capabilities
Every step from bare wire to tested assembly, carried out in our own factories and built to your drawing.
Precision wire processing
Wire cut and stripped to consistent lengths, so terminals seat fully and assemblies install without slack or strain.
Controlled crimping
Terminals crimped with tooling matched to each connector series, then checked against your crimp requirements.
Custom pinouts
Circuits wired in the exact order your drawing specifies, including crossovers, jumpers, split ends and unused positions.
Protection and finishing
Heat-shrink, sleeving, twisting and printed labels added wherever the assembly needs them.
Testing and inspection
Continuity, polarity and visual checks, run to the test plan agreed in your quote.
Component sourcing
Connectors, terminals and wire sourced through our global supply network, or your approved parts when your drawing names them.
Why Pecko
Why OEMs choose Pecko
A manufacturing partner should make your program simpler. These are the reasons customers bring their assemblies to Pecko, and keep them here.
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Expertise and experience
Wire harness and cable assembly work since 1981, across 20 industries and 25,000+ projects.
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Quick turnarounds
Clear quotes, confirmed schedules and regular updates, from the first prototype to every production release.
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High flexibility
Engineering changes, revisions and schedule shifts handled without starting your program over.
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Cost-effectiveness
Design-for-manufacture advice, global sourcing and efficient processes keep your unit cost down.
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Small and large volumes
From a handful of prototypes to high-volume production, with capacity across three factories.
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Caring customer service
A team that answers technical questions quickly and follows your program from quote to delivery.
Applications
Where JST assemblies are used
JST connectors turn up wherever electronics have to be small, light and quick to assemble.
Consumer electronics
Battery, speaker and display links inside handheld devices, wearables and small appliances.
Automotive
Internal connections in infotainment units, sensors and electronic control modules.
Industrial automation
Sensor, indicator and control-board wiring inside compact controllers and instruments.
Medical devices
Internal wiring for portable monitors, handheld diagnostic equipment and small patient-side devices.
Robotics and drones
Lightweight links for motors, sensors and batteries, where every gram counts.
Power and energy
Balance and monitoring leads for battery packs and small power supplies.
Quality
Quality built into every connection
Quality is designed into the process rather than inspected in at the end. Every program follows the same four steps, in an ISO-certified manufacturing environment.
Agree the specification
We review your drawing, materials and acceptance criteria with you before anything is built.
Prove the first article
A prototype or first article confirms fit, form and function before production starts.
Build to documented processes
Production follows documented work instructions at every step, from cutting to final assembly.
Test before it ships
Every order is tested against the plan agreed in your quote before it leaves the factory.
FAQ
Questions buyers ask
Can't find your answer? Send us your drawing and questions, and our engineers will come back to you.
Which JST connector series can you work with?
We build assemblies across the commonly used JST families, including PH, XH, SH, GH and ZH. Send us the series and part numbers from your drawing, or describe the connection you need, and we will confirm the right housing and terminal combination.
Can you match an existing JST cable or sample?
Yes. Send us a sample, or photos showing the connector markings, lengths and wiring order, and our engineers will document it as a drawing for your approval before anything is built.
What is the minimum order quantity?
We build prototype quantities as well as production volumes. Tell us the quantities you need at each stage of your program, and we will quote the most economical way to build them.
How are JST cable assemblies tested?
Every order is tested to the plan agreed in your quote. Typical checks include continuity and polarity, correct pin order, crimp pull-force sampling and visual inspection against your drawing, all before the order ships.