Custom cable assembly

Neutrik cable assemblies, stage to studio.

Pecko builds custom cable assemblies with Neutrik connectors: XLR microphone and DMX cables, speakON loudspeaker leads, powerCON power links and etherCON network cables for touring, broadcast and installed systems, each assembled and tested to your drawing.

Black XLR-style and round audio connectors on black cables on a dark stone surface
Singapore · Malaysia · China
  • Since 1981Manufacturing experience, founded in Singapore
  • 25,000+Projects completed
  • 20Industries served
  • 3Factories in Singapore, Malaysia and China

Overview

What is a Neutrik cable assembly?

A Neutrik cable assembly is cable terminated in Neutrik connectors, a familiar sight on stages, in studios and in broadcast trucks. The range includes XLR connectors for balanced audio and DMX lighting control, speakON connectors for loudspeakers, powerCON locking power connectors, and etherCON, which puts an RJ45 network connection in a rugged, latching shell. Each of these locks in place when mated, so a cable cannot be pulled out by accident.

  • XLR, speakON, powerCON and etherCON families
  • Locking connections that resist pull-outs
  • Audio, lighting control, power and data
  • Assembled and tested to your drawing

Features

Features of Neutrik cable assemblies

Pro audio cables are plugged, unplugged, coiled and stepped on night after night. These are the details we get right so they keep working.

  • Locking, rugged shells

    XLR latches, the twist-lock action of speakON and powerCON, and etherCON's latching shell keep connections mated when cables are tugged or stepped on.

  • Cable matched to signal

    Balanced microphone lines use twisted, shielded pairs, and DMX and network runs use data cable of the correct impedance rather than microphone cable.

  • Firm strain relief

    Clamps inside the connector shell grip the cable jacket, so a pull on the cable loads the jacket, not the soldered or crimped contacts.

  • Color coding and labels

    Colored boots, rings and printed labels identify cable runs and channels quickly, which matters when a stage is set up against the clock.

Cut-away of a multi-core cable showing stranded copper conductors, colored insulation and an outer jacket

Capabilities

How we build Neutrik cables

Neutrik series terminate by solder, screw or crimp, so we set up each build in our own factories around the parts on your drawing.

Audio and DMX cables

Microphone, line and DMX cables soldered into XLR connectors, with shield and shell connections made to your drawing.

Loudspeaker leads

Heavy-gauge speaker cable terminated in speakON connectors, with each contact pair assigned to the amplifier channels your system uses.

Power cords and links

Locking power cords and link cables built with powerCON connectors, using the conductor size, jacket and length on your drawing.

Rugged network cables

Shielded or unshielded network cable terminated with RJ45 plugs and fitted in etherCON shells, then checked for correct pair order.

Multicores and breakouts

Multi-pair audio cable split into labeled breakout legs, each terminated in XLR connectors in the channel order on your drawing.

Genuine Neutrik parts

Genuine Neutrik connectors sourced through our supply network, with approved equivalents fitted only where your drawing allows them.

Why Pecko

Why OEMs choose Pecko

A manufacturing partner should make your program simpler. These are the reasons customers bring their assemblies to Pecko, and keep them here.

  • Expertise and experience

    Wire harness and cable assembly work since 1981, across 20 industries and 25,000+ projects.

  • Quick turnarounds

    Clear quotes, confirmed schedules and regular updates, from the first prototype to every production release.

  • High flexibility

    Engineering changes, revisions and schedule shifts handled without starting your program over.

  • Cost-effectiveness

    Design-for-manufacture advice, global sourcing and efficient processes keep your unit cost down.

  • Small and large volumes

    From a handful of prototypes to high-volume production, with capacity across three factories.

  • Caring customer service

    A team that answers technical questions quickly and follows your program from quote to delivery.

Applications

Where Neutrik assemblies are used

Neutrik connectors show up wherever sound, light, power and data have to be plugged in quickly and reliably.

  • Live sound

    Microphone, speaker and amplifier cables for touring systems set up and taken down at every show.

  • Broadcast

    Audio, intercom and network links in studios, control rooms and outside broadcast vehicles.

  • Stage lighting

    DMX control and powerCON power links running between lighting desks, dimmers and fixtures.

  • LED video walls

    Power and data jumpers daisy-chaining LED panels, often with powerCON and etherCON connectors.

  • Installed AV

    Wiring for conference rooms, houses of worship, theaters and other permanent sound systems.

  • Industrial equipment

    Rugged power and network connections on machines, test rigs and outdoor equipment that need locking connectors.

Quality

Quality built into every connection

Quality is designed into the process rather than inspected in at the end. Every program follows the same four steps, in an ISO-certified manufacturing environment.

  1. Agree the specification

    We review your drawing, materials and acceptance criteria with you before anything is built.

  2. Prove the first article

    A prototype or first article confirms fit, form and function before production starts.

  3. Build to documented processes

    Production follows documented work instructions at every step, from cutting to final assembly.

  4. Test before it ships

    Every order is tested against the plan agreed in your quote before it leaves the factory.

FAQ

Questions buyers ask

Can't find your answer? Send us your drawing and questions, and our engineers will come back to you.

Which Neutrik connectors can you build with?

We build with Neutrik XLR connectors, speakON, powerCON and etherCON, along with other Neutrik series named on your drawing. Send us the part numbers, or describe the signals, power and cable lengths, and our engineers will confirm suitable connectors and cable.

Can you use microphone cable for DMX lighting runs?

We advise against it. DMX is a data signal and needs cable of the correct impedance, while microphone cable is built for audio and can cause data errors on longer runs. We build DMX cables with suitable data cable and the 5-pin or 3-pin XLR connectors your fixtures use.

Will a standard RJ45 cable plug into an etherCON receptacle?

Yes. Standard RJ45 patch cables plug into etherCON chassis connectors. An etherCON cable connector adds a rugged shell and a positive latch around the RJ45 plug, protecting the connection where cables are walked on and pulled, and we build both types to your drawing.

How are Neutrik cable assemblies tested?

Each order is tested to the plan agreed in your quote. Typical checks include continuity, pin order and shorts, shield and shell connections, pair order on network cables, strain relief tightness and visual inspection of solder joints and terminations against your drawing.